Wheel mounted crushing plant
High-Mobility Processing with ASTON Wheel Mounted Crushing Plant
Engineered with a compact, road-worthy chassis and foldable components for efficient, highway-compliant transit across regional job sites.
ASTON wheel mounted crushing plant for sale are designed to streamline operations and facilitate transition between projects—including road construction, aggregate production, and municipal recycling. Built on a heavy-duty, road-worthy chassis, these highly portable units can be towed by standard truck tractors, eliminating the logistical complexity of heavy hauling permits and enabling rapid setup and production.
Each ASTON wheel mounted crushing plant for sale is optimized for highway mobility and efficient on-site processing, reducing transport downtime and site installation costs. Whether processing river stone for infrastructure projects or operating across urban recycling depots, each unit is engineered to optimize investment returns and lower the cost per ton.
Efficient transport. Rapid deployment. High asset utilization.
Explore our wheeled mobile crusher solutions
Wheeled mobile cone crusher
Feeding size: ≤400mm
Capacity: 100-500tph
Wheeled mobile impact crusher
Feeding size: ≤240mm
Capacity: 80-350tph
Wheeled mobile sand making plant
Feeding size: ≤50mm
Capacity: 50–500tph
Materials processed by wheel mounted crushing plant
Basalt
Granite
Limestone
Marble
Pebble
Quartz
Copper ore
Gold ore
Iron ore
Lead zinc ore
Molybdenum ore
Nickel ore
Key benefits of Aston wheeled mobile crushing plant for sale
Excellent highway mobility
The wheeled mobile crushing plant is constructed on a heavy-duty highway chassis, allowing direct coupling with standard truck tractors. This design streamlines logistics and transport, enabling the equipment to travel legally on public highways. It significantly reduces the organizational overhead and transit time required when moving between different regions or highly mobile project sites.
Rapid site deployment and mobilization
Engineered for rapid deployment, the plant features hydraulically foldable hopper walls and conveyors. Onboard hydraulic landing legs quickly level and stabilize the chassis upon arrival to accelerate commissioning. Post-project, the components retract efficiently into their transport configuration, ensuring fast demobilization.
Heavy-duty workstation stability
The plant utilizes high-strength hydraulic or mechanical landing legs to lift the machine weight off the axles and tires, distributing the load evenly across robust steel pads. This rigid support minimizes high-frequency vibrations and shock loads during operation. It ensures a level, stable platform during hard-rock primary crushing or high-load tasks, protecting the drivetrain and extending the service life of the steel structure.
Wheel mounted crushing plant for sale
Wheeled jaw mobile crushing plant
Feeding size: ≤400mm
Finished products size: 18-40mm
Capacity: 100-500tph
The wheeled jaw crushing plant is engineered for rapid road transport and heavy-duty primary crushing operations in the most demanding environments. Integrating a high-performance jaw crusher with a robust wheel-mounted chassis, it delivers exceptional operational flexibility, rapid setup times, and continuous high-throughput performance directly at the rock face.
Key Features:
- Heavy-duty wheeled chassis with a standard kingpin for seamless semi-trailer towing and rapid highway relocation
- Advanced drive system ensuring smooth operational control and excellent energy efficiency during primary reduction
- Optimized jaw crusher geometry and customized cavity design for maximum reduction ratios and aggressive hard-rock intake
- Hydraulic support legs for rapid job-site leveling, maximum stability, and minimized setup times without concrete foundations
Application fields: Mainly used in highways, railways, airport runways, mines, coal mines, construction, garbage and construction waste recycling, hydropower projects, urban infrastructure, roads or construction sites and other operations that need to be relocated and have strong mobility.
Specifications of wheeled mobile jaw crushing plant
| Model | K3-C96-2C | K3-C106-2C | K3-C110-2C |
| Vibrating feeder | GZD9638 | GZD1142 | ZSW1349 |
| Jaw crusher | SC96 | SC106 | SC110 |
| Main belt | B800 | B1000 | B1200 |
| Capacity (tph) | 80-150 | 100-250 | 200-300 |
Wheeled impact mobile crushing plant
Feeding size: ≤240mm
Finished products size: 18-405mm
Capacity: 80-350tph
The wheeled mobile impact crusher is engineered for rapid road transport and high-performance secondary or tertiary crushing operations in aggregate and recycling environments. Integrating a high-performance impact crusher with a robust wheel-mounted chassis, it delivers exceptional cubical product shaping, rapid setup times, and continuous high-throughput performance directly at the project site.
Key Features:
- Heavy-duty wheeled chassis with a standard kingpin for seamless semi-trailer towing and rapid highway relocation.
- Heavy-duty rotor with high-wear-resistant blow bars ensuring maximum kinetic energy transfer for superior cubical shaping.
- Fully hydraulic apron adjustment with overload protection for precise grain size control and safe bypass of uncrushable materials.
- Hydraulically opened housing and built-in walkways ensuring unparalleled accessibility, rapid internal maintenance, and minimized downtime.
Application fields: This plant is well tailored for highways, railways, airport runways, mining, and construction waste recycling. It is ideal for road and construction site operations requiring extreme mobility, rapid relocation, and high-capacity processing of versatile, medium-hard materials—such as limestone, marble, shale, lapis, coal, and concrete construction waste.
Specifications of wheeled mobile impact crushing plant
| Model | K3-LF150-2C | K3-LF250-2C | K3-LF350-2C |
| Vibrating feeder | GZD9638 | GZD1142 | ZSW1349 |
| Impact crusher | LF150 | LF250 | LF350 |
| Main belt | B800 | B1000 | B1200 |
| Capacity (tph) | 80-120 | 150-300 | 200-400 |
Wheeled cone mobile crushing plant
Feeding size: ≤400mm
Finished products size: 18-40mm
Capacity: 100-500tph
The wheeled cone mobile crushing plant is engineered for rapid road transport and high-efficiency secondary or tertiary reduction in the most demanding hard-rock environments. Integrating a heavy-duty cone crusher with a robust wheel-mounted chassis, it delivers exceptional operational flexibility, rapid setup times, and continuous high-throughput performance directly at the material source.
Key Features:
- Heavy-duty wheeled chassis with a standard kingpin for seamless semi-trailer towing and rapid highway relocation
- Advanced hydraulic cone drive system ensuring smooth operational control and excellent energy efficiency under heavy loads
- Optimized crushing cavity design for maximum reduction ratios, consistent particle shape, and superior wear life in abrasive materials
- Hydraulic support legs for rapid job-site leveling, maximum stability, and minimized setup times without concrete foundations
Application fields: Spanning applications in highways, railways, airport runways, mining, and large-scale aggregate production, this plant serves as a versatile powerhouse. It is ideal for multi-stage crushing operations requiring extreme mobility, rapid relocation, and high-capacity processing of hard, abrasive rocks—such as granite, basalt, river pebble, cobble, and iron ore.
Specifications of wheeled mobile cone crushing plant
| Model | K3-HP300-2C | K3-HP400-2C | K3-SH160-2C | K3-CS160-2C |
| Vibrating screen | 3YK2260 | 3YK2260 | 3YK2160 | 3YK2160 |
| HP hydraulic cone crusher | HP300 | HP400 | SH160 | CS160 |
| Conveyor under screen | B1000 | B1000 | B1000 | B800 |
| Capacity (tph) | 180-300 | 220-380 | 48-345 | 109-349 |
Wheeled VSI mobile crushing plant
Feeding size: ≤50mm
Finished products size: <5mm
Capacity: 50–500tph
The wheeled VSI mobile crushing plant is engineered for rapid road transport and premium-quality shaping and manufactured sand production. Integrating a high-velocity vertical shaft impactor with a robust wheel-mounted chassis, it delivers exceptional cubical aggregate profiling, rapid setup times, and continuous high-throughput performance directly at the final processing stage.
Key Features:
- Heavy-duty wheeled chassis with a standard kingpin for seamless semi-trailer towing and rapid highway relocation
- Advanced vertical shaft rotor technology with an optimized deep-cavity design, maximizing throughput and acceleration for ultimate rock-on-rock crushing
- Dual-stream feed recycling system allowing flexible adjustment between “rock-on-rock” and “rock-on-iron” configurations to optimize shaping vs. sand-making efficiency
- Hydraulic support legs for rapid job-site leveling, maximum stability, and minimized setup times without concrete foundations
Application fields: Spanning applications in highways, high-speed railways, airport runways, commercial concrete batching plants, and large-scale sand and gravel yards, this plant serves as a versatile powerhouse. It is ideal for road and construction site operations requiring extreme mobility, rapid relocation, and high-capacity production of premium cubical aggregate and high-specification manufactured sand from limestone, granite, basalt, river pebble, and cobblestone.
Specifications of wheeled mobile VSI crushing plant
| Model | K3-V7615-1C | K3-V8522-1C | K3-V9532-1C | K3-V1145-1C |
| Belt feeder | B1000 | B1000 | B1200 | B1200 |
| VSI | VSI7615 | VSI8522 | VSI9532 | VSI1145 |
| Capacity (tph) | 50-150 | 100-200 | 150-300 | 200-400 |
Wheel mounted crushing plant on-site operation:
Compare crawler crusher and wheel type crusher
Crawler crushing plant
Wheel type crushing plant
Terrain adaptability
All-terrain (slopes, mud, soft ground)
Paved or hard surfaces only
Climbing capacity
Strong (typically 20° ~ 30°)
Weak (typically <10° ~ 15°)
Self-propulsion
Fully self-propelled; pivot turning
Requires a truck tractor to relocate
Power flexibility
Diesel-reliant; highly self-contained for remote, off-grid sites
Grid-compatible; easily plugs into local electric power to cut costs
Long-distance logistics
Complex and costly; requires flatbed trailers and oversize permits
Simple & economical; towed directly on highways by truck tractors
Municipal compliance
Restricted; steel tracks will damage asphalt pavement
Friendly; rubber tires cause zero damage to city streets
Investment
Higher initial investment; highly durable chassis with low asset depreciation
Lower initial investment; ideal for short-term contracting
Best for
Heavy-duty quarrying or mining on rugged, unpaved terrains where on-site maneuverability and durability are crucial
Business relies on frequent highway relocation across multiple municipal or road construction sites
Compare crawler crusher and wheel type crusher
Crawler crushing plant
Terrain adaptability
All-terrain (slopes, mud, soft ground)
Climbing capacity
Strong (typically 20° ~ 30°)
Self-propulsion
Fully self-propelled; pivot turning
Power flexibility
Diesel-reliant; highly self-contained for remote, off-grid sites
Long-distance logistics
Complex and costly; requires flatbed trailers and oversize permits
Municipal compliance
Restricted; steel tracks will damage asphalt pavement
Investment
Higher initial investment; highly durable chassis with low asset depreciation
Best for
Heavy-duty quarrying or mining on rugged, unpaved terrains where on-site maneuverability and durability are crucial
Wheel type crushing plant
Terrain adaptability
Paved or hard surfaces only
Climbing capacity
Weak (typically <10° ~ 15°)
Self-propulsion
Requires a truck tractor to relocate
Power flexibility
Grid-compatible; easily plugs into local electric power to cut costs
Long-distance logistics
Simple & economical; towed directly on highways by truck tractors
Municipal compliance
Friendly; rubber tires cause zero damage to city streets
Investment
Lower initial investment; ideal for short-term contracting
Best for
Business relies on frequent highway relocation across multiple municipal or road construction sites
Wheel mounted crushing plant features:
- Hydraulic synchronized jacking & Auto-leveling system: The plant features an integrated multi-point, hydraulically synchronized jacking system controlled via a centralized smart panel. With a single operator command, the system automatically extends the legs, levels the heavy chassis, and locks the structure at the optimal working height. This automation reduces physical setup time to under ten minutes and eliminates structural stress caused by uneven manual leveling.
- High-damping polyurethane isolation pads: To mitigate intense high-frequency vibrations from primary crushing, high-damping polyurethane vibration isolation pads are integrated between the main crusher chassis and the wheeled trailer frame. This specialized elastomeric layer absorbs up to 85% of operational shock loads. Preventing vibration propagation to the running gear protects critical weldments and significantly extends the chassis service life.
- Dual-slew hydraulic leveling with mechanical interlock: Optimized stroke, nip angle, and chamber profile deliver higher reduction ratios, cubical product shape, and up to 15–25% throughput uplift versus conventional chambers.
- Integrated stress-relieved kingpin and crossmember assembly: The forward chassis is engineered with a heavy-duty, stress-relieved kingpin integrated into a reinforced structural steel crossmember. This assembly absorbs and dampens complex torsional stresses and road vibrations experienced during highway transit. By preventing stress concentration at critical frame weldments, it ensures long-term structural integrity and eliminates the risk of chassis fatigue failure during relocation.
- High-throughput chamber geometry with optimized kinematics: The plant features an advanced crushing chamber engineered with an optimized nip angle and eccentric throw dynamics to maximize reduction ratios. This kinematic design ensures a continuous, high-volume material flow through the cavity, significantly boosting overall throughput. By maintaining consistent pressure and crushing force distribution across the chamber liners, the system delivers highly cubical aggregate shapes that strictly comply with premium infrastructure standards.
Wheel mounted crushing plant for sale price
The table below provides reference pricing across the capacity ranges of our main wheel mounted crushing plant for sale models:
| Type | Small scale | Medium scale | Large scale |
| Wheel-mounted jaw crusher | $120,000 – $180,000 | $180,000 – $320,000 | $320,000 – $550,000+ |
| Wheel-mounted impact crusher | $150,000 – $220,000 | $220,000 – $380,000 | $380,000 – $650,000+ |
| Wheel-mounted cone crusher | $130,000 – $190,000 | $190,000 – $300,000 | $300,000 – $500,000+ |
| Wheel-mounted sand making crusher | $110,000 – $160,000 | $160,000 – $260,000 | $260,000 – $450,000+ |
The prices listed above are for reference only.
In practice, the actual cost of a wheeled crushing plant is influenced by multiple technical variables, including the specific equipment model, physical dimensions, material hardness, and optional auxiliary systems.
Send us your material type, feed size, and target capacity — our engineers will provide a tailored quotation within 24 hours.
Versatile applications for wheel type crushing plant
Whether deployed for rapid aggregate production across scattered highway construction sites or tasked with processing municipal concrete waste in space-restricted urban developments, ASTON wheel-mounted crushing plants deliver dependable, high-efficiency output.
These highly transportable platforms enable rapid road-to-work setup, drastically reducing relocation downtime and streamlining site-to-site transit to ensure consistent project continuity and maximum operational flexibility.
Typical application areas
Linear infrastructure & Expressway construction:
For highway, railway, or pipeline projects where the job site continuously advances along a linear path, requiring frequent equipment relocations. The wheel-mounted plant is towed directly over public highways and positioned on semi-prepared roads, eliminating long-distance hauling of excavated materials and securing immediate roadbed aggregate supply.
- Materials & Output: Excavated sandstone, Basalt, Sub-base rock→ 0-40mm Road base aggregates & Graded sub-base materials
- Recommended configuration: wheel-mounted jaw crusher + wheel-mounted cone crusher
Multi-site open-pit aggregate quarries:
Tailored for quarry operators managing multiple extraction faces or separate small-to-medium satellite deposits within a regional mining cluster. Instead of installing costly stationary systems at each site, a single wheel-mounted plant can be towed between adjacent deposits on standard roads, consolidating capital expenditure while maintaining flexible, high-volume aggregate production.
- Materials & Output: Limestone (medium-to-hard), Dolomite, Granite run-of-mine → ≤20mm Commercial concrete aggregates
- Recommended configuration: wheel-mounted jaw crusher + wheel-mounted cone crusher + wheel-mounted screening plant
Urban construction & Demolition waste recycling:
Optimized for space-constrained municipal demolition sites and temporary urban recycling yards with strict environmental and scheduling limits. The wheeled chassis maneuvers easily over paved city roads without damaging asphalt, and features rapid setup times to comply with narrow operational windows allowed in urban centers.
- Materials & Output: Demolished concrete, Brick masonry, Asphalt debris→ 0–10mm Recycled sand, 0–30mm Recycled coarse aggregates( for sub-grade backfill)
- Recommended configuration: wheel-mounted impact crusher (with magnetic separator) + wheel-mounted screening plant
Quarry tailings & Manufactured sand production:
Ideal for processing accumulated mine tailings or quarry waste in auxiliary processing zones. The system can be quickly integrated into existing wet or dry processing circuits, running alongside stationary systems to maximize the utilization of waste resources without requiring heavy civil foundation work.
- Materials & Output: Granite, Quartzite quarry fines, Tailings→ 0–5mm High-quality manufactured sand
- Recommended configuration: wheel-mounted sand making (VSI) plant + wheel-mounted washing and screening setup
Wheel mounted crushing plant main components
The exceptional mobility and operational stability of the ASTON wheel-type mobile crushing plant are achieved through the precise integration of high-performance processing machinery and a heavy-duty road-conformant carrier. Every onboard component is engineered to withstand extreme torsional stress during highway transit while delivering maximum structural rigidity and continuous, high-efficiency output at the job site.
Constructed from high-tensile structural steel, this robust chassis features integrated running gear, dual-line air brakes, and road-legal lighting to comply with highway transport regulations. It serves as the rigid foundation supporting all onboard processing machinery.
The core processing module—configured as a jaw, cone, impact, or VSI crusher depending on application needs—optimized with advanced kinematics to deliver high reduction ratios and excellent cubical product shape.
Features a wear-resistant steel hopper with hydraulic folding walls and a heavy-duty vibrating feeder. It ensures continuous, regulated material flow into the crushing chamber while pre-screening fines via integrated grizzly bars.
High-capacity product discharge and side-dirt conveyors equipped with zero-disassembly hydraulic folding mechanisms, allowing rapid transition between compact transport dimensions and operational setups.
A dust-anSd-waterproof control cabinet housing a centralized PLC and intuitive HMI touchscreen, enabling one-button sequential start/stop, real-time parameter monitoring, and multi-unit interlocking safety controls.
What materials can our tire type mobile crushing plant process?
From highly abrasive granite and basalt to softer limestone and river gravel, ASTON wheeled mobile crushing stations efficiently process a complete spectrum of feed materials. Designed for optimum reduction ratios, these plants transform raw deposits into high-specification, Cubical aggregate products ready for immediate use.
1. Medium-to-hard natural stones (quarrying & aggregate production)
Designed with a road-conformant chassis and rapid-deployment hydraulic systems, ASTON wheel mounted crushing plants efficiently process large volumes of commercial natural stones across multiple adjacent quarry sites, including:
- Limestone, Dolomite, Marble, River Gravel, Calcite.
The wheel type crushing plant can streamline site-to-site relocation by bypassing costly split-transport logistics and heavy concrete foundation construction, thereby accelerating project commissioning and maximizing return on investment.
2. Construction & Demolition waste (urban recycling)
Engineered with high-clearance wheel chassis and integrated magnetic separation systems, our wheel-mounted crushing plants efficiently process large volumes of urban structural waste directly within space-constrained municipal recycling yards, including:
- Demolished Concrete, Brick Masonry, Asphalt Pavement, Roof Tiles
By enabling road-legal transport without heavy-haul permits across city centers, these mobile plants provide an ideal on-site recycling method that drastically reduces dumping fees while producing eco-friendly road base materials on demand.
3. Industrial by-products & Slags (metallurgy & resource recovery)
Built with specialized dust-suppression enclosures and reinforced alloy liners, ASTON wheel-mounted plants efficiently process dense, abrasive metallurgical by-products across modular plant stockpiles, including:
- Steel Slag, Blast Furnace Slag, Ferrochrome Slag, and Copper Slag
Designed for high-temperature operating zones, these compact mobile platforms replace permanent steel structures with dynamic on-site processing, allowing operators to rapidly recover valuable metals and upcycle residual slag into commercial aggregate products.
4. Non-metallic industrial minerals (soft rock mining & chemical processing)
Featuring optimized chamber geometry and variable-speed eccentric drives, ASTON wheel-mounted plants efficiently process fine-grained industrial minerals across multiple scattered chemical and manufacturing feed stocks, including:
- Gypsum, Talc, Barite, Kaolin, Rock Salt
To prevent the costly downtime of dismantling fixed installations during cross-regional moves, mining contractors rely on these highly transportable units as a flexible feeding setup that secures an uninterrupted mineral supply chain.
5. Soft-to-medium abrasive ores (heap leaching & primary ore dressing)
Engineered with heavy-duty dual-axle suspension and high-efficiency discharge geometry, ASTON wheel-mounted plants efficiently process regional deposits of secondary industrial ores across temporary leaching pads and processing sites, including:
- Bauxite, Iron Ore Fines, Copper Oxide, Phosphate Rock, Manganese Ore
Eliminating the massive capital expenditure required to erect permanent processing infrastructures near short-life satellite deposits, these road-legal platforms serve as the preferred dynamic feed solution to accelerate mineral extraction and streamline raw ore supply chains.
Not sure if your material is suitable? Contact us with your feed size and capacity requirements for a tailored recommendation.
Want to talk? Reach out to our experts
Types of wheel-mounted mobile crushing plants
Different stages of material reduction require distinctly different crushing technologies to achieve maximum operational efficiency. Primary crushing relies on heavy-duty jaw crushers to handle large raw rock, secondary reduction utilizes high-pressure cone crushers for hard materials or high-ratio impact crushers for soft-to-medium rock, while tertiary sand making and shaping depend on high-speed VSI crushers. Selecting the right wheel-mounted mobile plant for each processing phase ensures a balanced production circuit and optimized operating costs.
Wheel-mounted mobile jaw crusher: primary crushing stage
Designed as the frontline heavy-duty reducer, the wheeled jaw crusher handles large raw feed sizes with supreme crushing force. It provides stable, high-capacity primary reduction to prepare material for downstream processing.
- Working principle: Utilizing a heavy-duty moving jaw plate driven by an eccentric shaft, the jaw crusher applies compressive force against a fixed jaw plate to fracture incoming feed materials in a V-shaped crushing cavity.
- Core advantages: Features an oversized feed opening, exceptional primary compression strength, and high resistance to abrasive feed materials. Its high mechanical leverage ensures consistent primary reduction with lower operational maintenance overhead.
- Best-suited scenarios: Ideal as the primary crushing stage in natural stone quarries, hard-rock processing sites (such as granite and basalt), and heavy demolition waste recycling yards.
Wheel-mounted mobile cone crusher: secondary & tertiary crushing stage
Built for abrasive and hard-rock applications, the wheeled cone crusher combines continuous hydraulic automation with high-energy inter-particle compression. It delivers high-yield cubical aggregate while keeping wear costs low.
- Working principle: Employs an eccentric gyratory motion where material is compressed and broken between a rotating mantle and a stationary concave through high-energy inter-particle crushing dynamics.
- Core advantages: Delivers outstanding crushing force under heavy loads, exceptional wear-liner longevity, and highly uniform cubical particle graduation. Features continuous automated hydraulic CSS adjustment and tramp-iron clearing for maximum uptime.
- Best-suited scenarios: Best suited for secondary and tertiary crushing stages in medium-to-hard rock quarries, river pebble processing, and high-spec asphalt and concrete aggregate production.
Wheel-mounted mobile impact crusher: secondary crushing stage
Optimized for high throughput and exceptional output shape, the wheeled impact crusher excels at reducing soft-to-medium rocks and recycled materials. It offers a high reduction ratio and flexible multi-stage setup on a single chassis.
- Working principle: Uses a high-speed rotating rotor equipped with heavy-duty blow bars to strike incoming rock, flinging material against internal impact aprons until reduced to the target output size.
- Core advantages: Offers a high reduction ratio, excellent cubical output shape control, and multifunctional flexibility with integrated pre-screening bypass systems to maximize overall throughput.
- Best-suited scenarios: Optimized for processing soft-to-medium-hard natural stones (such as limestone), asphalt slab recycling, and high-capacity concrete demolition processing.
Wheel-mounted mobile VSI crusher: tertiary shaping & sand-making stage
Designed for ultimate fine particle control, the wheeled VSI crusher utilizes high-velocity centrifugal energy to produce premium manufactured sand. It provides unmatched particle shaping for high-specification construction projects.
- Working principle: Utilizes a high-speed vertical rotor that accelerates raw material using centrifugal force, throwing it at high velocity against a stationary rock/anvil crushing chamber.
- Core advantages: Provides unparalleled particle shaping, high sand production ratios, and low operating costs per ton through optimized energy transfer and controlled internal attrition.
- Best-suited scenarios: Essential for tertiary and quaternary sand manufacturing, high-grade concrete aggregate shaping, and fine particle processing in industrial quartz or glass-grade silica applications.
Evaluating power & fuel options for your operating environment
Matching a wheel-mounted crushing plant’s power setup to your jobsite conditions involves balancing key operational trade-offs. Each power drive option brings distinct performance profiles that directly impact total cost of ownership, energy efficiency, environmental compliance, and site-to-site mobility.
The table below compares the three most common configurations:
| Power option | Main advantages | Limitations | Best for |
| Diesel power | Independent operation, fast deployment, maximum mobility without grid dependency | Higher fuel cost, regular engine maintenance, emissions compliance required | Remote quarries, short-term contract projects, sites without stable grid access |
| Electric power | Lowest per-ton energy cost, quieter operation, zero local emissions, simplified maintenance | Relies on stable high-voltage power supply; requires cable layout and transformer setup | Fixed-line aggregate production, long-term commercial quarries, sites with low-cost grid power |
| Dual power | Seamless switching between diesel and electric power; maximum cost control and operating flexibility | Higher upfront purchase cost; slightly more complex dual-system control | Multi-site contractors, projects with temporary diesel setup transitioning to grid power |
We offer all three power configurations and can help you choose the most suitable solution based on your raw material, operating hours, jobsite layout, and overall cost goals.
Working process of wheel mounted crushing plant
A wheel mounted crushing plant operates through a streamlined, highly coordinated workflow optimized for rapid deployment and continuous material processing. Designed as a road-legal, highly transportable crushing solution, it minimizes setup downtime and transport logistics by enabling fast highway transit and swift positioning across multi-site operating zones, ensuring high-throughput production and exceptional operational versatility for modern aggregate projects.
The road-legal multi-axle chassis is towed directly via public highways to the job site. Integrated hydraulic outriggers extend to lift the plant, isolating the pneumatic tires from operational load and eliminating the need for civil foundations or heavy cranes.
Heavy-duty vibrating feeders deliver a continuous material flow into the plant while integrated grizzly bars screen out fine soil and undersized natural rocks before the chamber, preventing clogging and minimizing mechanical wear.
The pre-screened coarse rock enters the heavy-duty chamber (configured with jaw, cone, or impact dynamics). Powerful mechanical forces instantly reduce large boulders down to the specified size distribution in a single continuous pass.
As crushed material moves along the main conveyor, an over-belt magnetic separator automatically extracts rebar and tramp iron, safeguarding downstream equipment and ensuring recycled aggregate purity.
Processed materials are discharged via high-capacity conveyors directly onto localized stockpiles. Alternatively, automated controls route material to secondary wheel-mounted screening or crushing units for multi-grade closed-loop production.
Spare parts & Wear parts guide
Optimizing spare and wear parts management is essential to maintaining high productivity and avoiding costly downtime on wheel-mounted crushing plants. Because mobile units operate in demanding environments with high production targets, proactive inventory planning and selecting high-quality replacement parts directly protect your equipment investment and reduce operating costs per ton.
Recommended stocking strategy for spare and wear parts
High-wear fast moving items (always on-site):
- crusher wear liners: jaw plates, mantle & concave sets, blow bars, and VSI rotor tips/anvil sets
- conveyor wear accessories: belt scrapers, skirt rubber boards, and impact bed slider bars
Critical mechanical & hydraulic spares (safety stock)
- hydraulic system elements: high-pressure oil filter elements, seal kits, hydraulic quick-couplers, and solenoid valve coils
- drive & transmission components: drive V-belts, conveyor return rollers/idlers, and heavy-duty grease seals
Long-term structural & chassis components (scheduled re-order)
- chassis & axle hardware: hydraulic outrigger seal packages, mechanical locking pins, and trailer brake shoes
How to choose high-quality spare and wear parts
Material composition & metallurgy matched to rock abrasiveness
Select high-manganese steel (e.g., Mn18Cr2, Mn22Cr2) for high-impact primary crushing, high-chromium iron for soft-to-medium rock shaping with high reduction, and martensitic steel with ceramic inserts for highly abrasive recycling or hard rock conditions.
Dimensional precision & OEM tolerance compatibility
Ensure replacement parts are manufactured to exact OEM dimensional tolerances. Precise fitment prevents localized stress concentration on the crusher housing, avoids frame micro-cracking, and speeds up field installation.
Quality certification & traceability
Source parts from manufacturers that enforce strict non-destructive testing (NDT), ultrasonic testing for internal voids, and full heat-treatment batch serialization to guarantee consistent performance.
Maintenance guide & Troubleshooting
Wheel-mounted mobile crushing plants are designed for frequent relocation and high-efficiency operations across quarries, aggregate plants, and infrastructure construction sites. Regular inspection and timely troubleshooting help reduce unexpected downtime, extend equipment service life, and maintain stable production.
Recommended maintenance schedule
| Maintenance frequency | Main tasks |
| Daily | Check hydraulic oil level, outrigger lock pins, wear liners and clear chamber debris |
| Weekly | Grease main bearings (shaft/rotor); check conveyor belt tension and tracking |
| Monthly | Inspect hydraulic hoses for leaks; measure liner wear limits and calibrate CSS gap |
| Quarterly / Annual | Replace hydraulic oil and return filters; inspect chassis axle, brakes, and main frame welds |
Adhering to a strict maintenance schedule ensures maximum plant uptime and performance. For additional technical guidance or support, please feel free to reach out to our service team.
Common problems and troubleshooting
| Problem | What to do |
| Excessive plant vibration | Re-extend outriggers, lock pins, and use base pads; balance rotor blow bars and re-torque bolts |
| Chamber blockage | Clear large material with a hydraulic breaker; activate automated hydraulic tramp release |
| High hydraulic oil temp | Top up hydraulic oil and replace filter; clean radiator fins with compressed air |
| Irregular output particle size | Replace liners if beyond wear limit; recalibrate CSS gap via hydraulic/PLC system. |
| Conveyor belt slippage & Misalignment | Tighten belt take-up screws and replace worn lagging; clean pulleys and center the feed material flow |
| Motor or engine overload tripping | Clear damp fines and adjust pre-screening bypass; reduce vibrating feeder speed/frequency. |
| Hydraulic outrigger failure | Inspect solenoid valve wiring and coil connection; bleed air from hydraulic cylinders |
Resolving operational issues quickly helps restore smooth production and protect key components. Our technical specialists are always available if you encounter persistent equipment errors.
Engineered to maximize your profitability
30–40% lower
Towed directly over public highways using standard truck tractors, ASTON wheel-mounted plants reduce reliance on specialized heavy-haul permit routines and expensive flatbed transport trailers. By streamlining multi-site mobility across regional operations, fleet managers can significantly lower site-to-site equipment relocation overhead.
Days → Hours
Engineered with heavy-duty hydraulic outriggers and mechanical lock pins, the plant creates a rigid operational platform directly on semi-prepared ground. This self-supporting structure minimizes initial site preparation expenses and eliminates the lengthy construction timelines required for poured concrete foundations.
Up to 25%
Engineered with heavy-duty leaf spring suspension and standardized commercial axles, the plant’s mobile chassis absorbs high-frequency transport vibrations over long distance towing. This structural protection preserves onboard electrical and mechanical alignment, helping operators minimize routine frame and suspension repair costs.
FAQs
Below are answers to some of the most common questions when selecting and operating a crawler mobile crushing plant.
It is a complete crushing and screening system mounted on a wheeled trailer chassis. It can be easily towed by a standard truck along public highways directly to your work site, allowing you to process raw materials on the spot without building permanent concrete foundations.
Wheel-mounted plants require minimal site preparation and zero concrete foundation construction. Once towed into position on a semi-prepared flat surface, the operator extends the onboard hydraulic outriggers to lift the chassis weight off the tires and locks the mechanical pins. Hoppers and discharge conveyors are then hydraulically unfolded, making the unit operational within 30 to 60 minutes.
Simply hook the plant’s integrated trailer kingpin to a standard heavy-duty tractor truck. Because our chassis is engineered to comply with standard highway traffic regulations, it can be driven directly on public roads to your next project location.
You can contact our 24/7 technical support team immediately. Most electrical and operational troubleshooting can be diagnosed remotely via our PLC system and video calls. If a physical repair is required, our nearest local service team will be dispatched to your site.
Yes. The plant can be engineered with tailored environmental features, such as integrated spray systems, conveyor enclosures, and sound-dampening structures, to support your local operational and site requirements.
We have a well-established international delivery system in place. The plant’s transportable design allows for smooth port handling and standardized ocean shipping to major international destinations.
