Mobile crushing plants
Maximize operational agility and lower hauling costs with ASTON mobile crushing plants
Your project locations change, so why let fixed infrastructure limit your reach? Our wheel-mounted crushing plants are designed to move directly to your material source, drastically reducing expensive truck hauling and site preparation costs. Featuring a road-towable chassis for rapid deployment, these highly integrated solutions deliver massive throughput and plug-and-play flexibility exactly where and when you need it.
Materials processed by mobile crushing plant
Basalt
Granite
Limestone
Marble
Pebble
Quartz
Copper ore
Gold ore
Iron ore
Lead zinc ore
Molybdenum ore
Nickel ore
Key benefits of our mobile crushing plants for sale
Seamless turnkey project delivery
Building a crushing plant is a complex engineering challenge. When you choose ASTON, you eliminate the hassle of managing multiple vendors. Our expert team takes full responsibility, delivering a complete, optimized process solution—from initial flowsheet design and equipment manufacturing to final installation. You receive a fully integrated system from a single, reliable OEM.
Drastically reduce civil construction costs
Traditional static plants require massive concrete foundations and months of site preparation. Our modular and mobile-ready crushing stations are designed to minimize these expensive civil engineering requirements. By utilizing robust structural frames and pre-wired integrations, we significantly cut down your initial investment and accelerate your deployment, getting your operation running months ahead of schedule.
Unyielding reliability in harsh environments
We have deployed crushing stations across the globe, proven to perform in the most extreme climate conditions and demanding mining applications. Built with heavy-duty components and advanced wear-resistant materials, our systems are engineered to process the most abrasive ores effortlessly. This rugged durability ensures maximum uptime, consistent throughput, and long-term profitability for your site.
Wheel type mobile crushing plant
Mobile jaw crushing plant
Feeding size: ≤750mm
Finished products size: 15-165mm
Capacity: 45-500t/h
Applicable materials: Limestone, granite, marble, basalt, iron ore, river pebble, shale, lapis, coal, cobblestone, construction waste.
Application fields: Mainly used in highways, railways, airport runways, mines, coal mines, construction, garbage and construction waste recycling, hydropower projects, urban infrastructure, roads or construction sites and other operations that need to be relocated and have strong mobility.
Mobile cone crushing plant
Feeding size: ≤400mm
Finished products size: 18-40mm
Capacity: 100-500t/h
Applicable materials: River pebbles, artificial sand making of rocks (limestone, granite, basalt, diabase, andesite, etc.), ore tailings, and stone chips.
Application fields: Mainly used in highways, railways, airport runways, mines, coal mines, construction, garbage and construction waste recycling, hydropower projects, urban infrastructure, roads or construction sites and other operations that need to be relocated and have strong mobility.
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Mobile sand making plant
Feeding size: ≤50mm
Finished products size: <5mm
Capacity: 50-500t/h
Applicable materials: River pebbles, artificial sand making of rocks (limestone, granite, basalt, diabase, andesite, etc.), ore tailings, and stone chips.
Application fields: Mainly used in highways, railways, airport runways, mines, coal mines, construction, garbage and construction waste recycling, hydropower projects, urban infrastructure, roads or construction sites and other operations that need to be relocated and have strong mobility.
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Mobile impact crushing plant
Feeding size: ≤240mm
Finished products size: 18-405m
Capacity: 80-350t/h
Applicable materials: River pebbles, artificial sand making of rock (limestone, granite, basalt, diabase, andesite, etc.), ore tailings, and stone chips.
Application fields: Mainly used in highways, railways, airport runways, mines, coal mines, construction, garbage and construction waste recycling, hydropower projects, urban infrastructure, roads or construction sites and other operations that need to be relocated and have strong mobility.
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4-multi combined mobile crushing plant
Feeding size: ≤350mm
Finished products size: 18-405mm
Capacity: 30-100t/h
Applicable materials: River pebbles, artificial sand making of rocks (limestone, granite, basalt, diabase, andesite, etc.), ore tailings, and stone chips.
Application fields: Mainly used in highways, railways, airport runways, mines, coal mines, construction, garbage and construction waste recycling, hydropower projects, urban infrastructure, roads or construction sites and other operations that need to be relocated and have strong mobility.
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3-multi combined mobile crushing plant
Feeding size: ≤300-1020mm
Discharge Size: 20-350mm
Capacity: 100-300t/h
Applicable materials: Limestone, granite, marble, basalt, iron ore, river pebble, shale, lapis, coal, cobblestone, construction waste.
Application fields: Mainly used in highways, railways, airport runways, mines, coal mines, construction, garbage and construction waste recycling, hydropower projects, urban infrastructure, roads or construction sites and other operations that need to be relocated and have strong mobility.
Whatever your operational and maintenance priorities – whether you want to optimise performance, lower costs, or reduce emissions – we support you with expert technical assistance and know-how.
Get a free quoteWheel type mobile crushing plant on-site operation:
Crawler mobile crushing plant
Feeding size: 0-800mm
Finished products size: 0-80mm
Capacity: 60-680t/h
Applicable materials: Ferrous metal mines, non-ferrous metal mines; river pebble, granite, basalt, quartzite, iron ore, diabase, limestone, coal gangue; construction waste, pavement stripped concrete, etc.
Application fields: It is widely used in the crushing process of various mines and rocks, and the utilization of solid waste resources, such as house demolition, road concrete recycling and crushing, and material crushing in other industries.
Track mobile crushing plant
Feeding size: 0-800mm
Finished products size: 0-80mm
Capacity: 60-680t/h
Applicable materials: Ferrous metal mines, non-ferrous metal mines; river pebble, granite, basalt, quartzite, iron ore, diabase, limestone, coal gangue; construction waste, pavement stripped concrete, etc.
Application fields: It is widely used in the crushing process of various mines and rocks, and the utilization of solid waste resources, such as house demolition, road concrete recycling and crushing, and material crushing in other industries.
Crawler type mobile crushing plant on-site operation:
Compare wheel type and crawler type mobile crushing plants
Wheel type mobile crushing plant
Crawler type mobile crushing plant
Mobility method
Trailer-mounted chassis. Requires a semi-tractor truck for towing between job sites.
Crawler-mounted chassis. Self-propelled and driven via wireless remote control.
Terrain adaptability
Requires relatively flat and solid ground. Ideal for established sites, paved roads, and accessible urban areas.
Ultimate off-road capability. Easily navigates steep grades, muddy terrain, uneven quarry floors, and confined spaces.
Application scenarios
Medium-to-large aggregate production lines, highway/railway construction, urban construction waste recycling, and multi-stage crushing setups where frequent daily movement is not required.
Direct quarry face operations (moves alongside excavators), rugged mining sites, demolition sites with complex ground conditions, and projects requiring constant intra-site movement.
Materials processed
General construction aggregates (Limestone, Granite, River Pebbles), Construction & Demolition (C&D) waste, and asphalt recycling.
Hard and abrasive mining ores (Iron, Gold, Copper), large primary quarry rocks (Basalt, Diabase), and rugged reinforced concrete debris.
Max. feed size
Typically up to 600mm – 800mm (Depending on the specific Jaw/Impact crusher model equipped).
Typically handles larger chunks, up to 700mm – 1000mm+ (Heavy-duty crawler chassis can support larger primary crushing units).
Deployment & setup time
Short. Requires extending hydraulic landing legs and minor site preparation. Usually ready to operate within a few hours.
Instantaneous. “Plug-and-play” design allows it to start crushing almost immediately after rolling off the transport trailer.
Investment cost
Lower initial capital investment. Highly cost-effective for projects with stable, longer-term locations.
Higher initial investment due to the advanced hydraulic crawler system, but offers maximum operational flexibility.
Compare wheel type and track type mobile crushing plant
Wheel type mobile crushing plant
Mobility method
Trailer-mounted chassis. Requires a semi-tractor truck for towing between job sites.
Terrain adaptability
Requires relatively flat and solid ground. Ideal for established sites, paved roads, and accessible urban areas.
Application scenarios
Medium-to-large aggregate production lines, highway/railway construction, urban construction waste recycling, and multi-stage crushing setups where frequent daily movement is not required.
Materials processed
General construction aggregates (Limestone, Granite, River Pebbles), Construction & Demolition (C&D) waste, and asphalt recycling.
Max. feed size
Typically up to 600mm – 800mm (Depending on the specific Jaw/Impact crusher model equipped).
Deployment & setup time
Short. Requires extending hydraulic landing legs and minor site preparation. Usually ready to operate within a few hours.
Investment cost
Lower initial capital investment. Highly cost-effective for projects with stable, longer-term locations.
Track type mobile crushing plant
Mobility method
Crawler-mounted chassis. Self-propelled and driven via wireless remote control.
Terrain adaptability
Ultimate off-road capability. Easily navigates steep grades, muddy terrain, uneven quarry floors, and confined spaces.
Application scenarios
Direct quarry face operations (moves alongside excavators), rugged mining sites, demolition sites with complex ground conditions, and projects requiring constant intra-site movement.
Materials processed
Hard and abrasive mining ores (Iron, Gold, Copper), large primary quarry rocks (Basalt, Diabase), and rugged reinforced concrete debris.
Max. feed size
Typically handles larger chunks, up to 700mm – 1000mm+ (Heavy-duty crawler chassis can support larger primary crushing units).
Deployment & setup time
Instantaneous. “Plug-and-play” design allows it to start crushing almost immediately after rolling off the transport trailer.
Investment cost
Higher initial investment due to the advanced hydraulic crawler system, but offers maximum operational flexibility.
Mobile crushing plant features:
- Exceptional mobility: Engineered with a heavy-duty, multi-axle wheeled chassis that allows for swift towing by standard truck tractors, ensuring effortless highway transportation and rapid transitions between different job sites.
- Rapid setup and deployment: Eliminates the need for costly concrete foundations and extensive site preparation. The integrated hydraulic support legs provide quick stabilization, drastically reducing installation time and allowing production to begin almost immediately.
- Highly integrated design: Features a compact, modular structure that combines the vibrating feeder, main crusher, screening unit, and foldable belt conveyors onto a single trailer, minimizing the equipment footprint and maximizing spatial efficiency.
- Versatile configurations: Delivers outstanding flexibility with interchangeable crushing units. The plant can be easily configured with a Jaw, Impact, or Cone crusher to perfectly match your specific material hardness and end-product sizing requirements.
- Intelligent centralized control: Equipped with an advanced PLC electrical control system featuring one-button start/stop functionality and real-time monitoring. This streamlines operational workflow, minimizes labor costs, and ensures maximum safety during production.
Versatile applications for mobile crushing line
From processing natural hard rocks in rugged quarrying operations to recycling construction and demolition (C&D) waste in tight urban settings, our equipment offers unmatched flexibility. By crushing materials directly on-site, you can instantly produce high-quality aggregates for infrastructure projects, significantly reducing expensive material hauling costs and maximizing your overall operational efficiency.
Explore industrial applicationsThe complete mobile crushing system
Our wheel-type mobile crushing plants integrate all essential crushing, screening, and conveying equipment onto a single robust wheeled chassis. Designed for maximum mobility and rapid setup, these modular components work seamlessly together to ensure high throughput and reliable aggregate production on any job site:
Serving as the heart of the plant, the main crusher can be configured with a Jaw, Impact, or Cone crusher depending on your specific primary, secondary, or tertiary crushing requirements. It delivers powerful reduction ratios and consistent product shape.
Engineered to handle large feed sizes, the vibrating feeder ensures a continuous, uniform flow of raw materials into the crusher. This maximizes crushing efficiency, prevents blockages, and extends the lifespan of the equipment.
The high-efficiency screening unit accurately classifies the crushed materials into various aggregate sizes. It features adjustable screen meshes and customizable decks to meet strict final product specifications.
Equipped with onboard, hydraulically foldable belt conveyors, the plant facilitates efficient material transfer and high-capacity stockpiling. The foldable design keeps the machine compact and road-legal during transportation.
Built on a heavy-duty, reinforced trailer frame with multi-axle tires, the chassis is designed for easy towing by a standard truck tractor. It features hydraulic support legs for quick, stable setup on uneven terrains without the need for concrete foundations.
An intelligent electrical control system with an intuitive PLC interface manages the entire plant. It provides real-time monitoring, simplified one-button start/stop operations, and advanced safety protection for the operator and machine.
What materials can our mobile crushing plant deal with?
Engineered for unparalleled versatility, our mobile crushing plants are designed to tackle almost any crushing challenge. Whether you are dealing with soft rocks, highly abrasive ores, or urban construction waste, our equipment delivers efficient, high-volume processing.
Our mobile crushing stations can efficiently process over 200 types of materials, primarily categorized into the following areas:
1. Hard & abrasive rocks (mining & quarrying)
Built with high-wear-resistant components, our plants effortlessly crush ultra-hard and highly abrasive materials, including:
- Granite, Basalt, Quartz, Diabase, Porphyry, Andesite, Ryolite, and Pegmatite.
2. Metallic ores (mineral processing)
Providing high crushing ratios for primary and secondary reduction in the mining industry:
- Iron Ore, Copper Ore, Gold Ore, Silver Ore, Lead-Zinc Ore, Molybdenum Ore, Nickel Ore, Manganese Ore, Bauxite, and Tin Ore.
3. Medium & soft rocks (aggregates & cement)
Perfect for producing high-quality construction aggregates and industrial raw materials:
- Limestone, Marble, Dolomite, Gypsum, Sandstone, Shale, Coal, Calcite, Talc, and Barite.
4. Construction & demolition (C&D) waste recycling
The mobility of our plant makes it the ultimate solution for on-site urban recycling, easily processing:
- Concrete Debris, Reinforced Concrete, Asphalt Pavement, Bricks, Blocks, Mortar, and General Construction Waste.
5. River stones & others
River Pebbles, Cobblestones, Gravel, and Industrial Slag.
No matter what your feed material is, we can customize the crusher configuration (Jaw, Cone, or Impact) to ensure optimal output size and maximum productivity.
Want to talk? Reach out to our experts
Compare mobile and stationary crushing plants
Mobile crushing plant
Stationary crushing plant
Foundation & installation
Zero concrete foundation required. Eliminates the need for complex steel structures and civil engineering.
Requires extensive site preparation, pouring deep concrete foundations, and erecting heavy steel frame structures.
Setup & deployment time
“Plug-and-play” capability. Can be deployed and ready to crush within a few hours to a few days after arriving on site.
Extremely time-consuming. Planning, permitting, pouring concrete, and assembly usually take several months before production begins.
Material hauling costs
Significantly reduced. The crusher moves directly to the quarry face or waste pile, eliminating the need for a large fleet of dump trucks to haul raw materials.
High and ongoing. Raw materials must be continuously excavated and transported via trucks from the mining face to the fixed plant location.
Production capacity
Highly efficient for small, medium, and moderately large operations (typically ranging from 50 to 500+ TPH).
Infinitely scalable. Can be designed with massive crushers to handle extremely high-volume, mega-scale production (easily exceeding 1000+ TPH).
Investment structure
Higher upfront equipment cost (CAPEX), but drastically lower installation and operational logistics costs (OPEX). High resale value.
Lower initial equipment cost, but requires massive investment in civil engineering, land preparation, and ongoing material transport fleets.
Best suited for
Short-to-medium term projects, urban C&D waste recycling, contractors working across multiple sites, and operations where building a permanent structure is not permitted.
Massive commercial quarries, mega-scale mining operations, and large aggregate producers planning to operate in a single location for 10 to 20+ years.
Compare mobile and stationary crushing plant
Mobile crushing plant
Foundation & installation
Zero concrete foundation required. Eliminates the need for complex steel structures and civil engineering.
Setup & deployment time
“Plug-and-play” capability. Can be deployed and ready to crush within a few hours to a few days after arriving on site.
Material hauling costs
Significantly reduced. The crusher moves directly to the quarry face or waste pile, eliminating the need for a large fleet of dump trucks to haul raw materials.
Production capacity
Highly efficient for small, medium, and moderately large operations (typically ranging from 50 to 500+ TPH).
Investment structure
Higher upfront equipment cost (CAPEX), but drastically lower installation and operational logistics costs (OPEX). High resale value.
Best suited for
Short-to-medium term projects, urban C&D waste recycling, contractors working across multiple sites, and operations where building a permanent structure is not permitted.
Stationary crushing plant
Foundation & installation
Requires extensive site preparation, pouring deep concrete foundations, and erecting heavy steel frame structures.
Setup & deployment time
Extremely time-consuming. Planning, permitting, pouring concrete, and assembly usually take several months before production begins.
Material hauling costs
High and ongoing. Raw materials must be continuously excavated and transported via trucks from the mining face to the fixed plant location.
Production capacity
Infinitely scalable. Can be designed with massive crushers to handle extremely high-volume, mega-scale production (easily exceeding 1000+ TPH).
Investment structure
Lower initial equipment cost, but requires massive investment in civil engineering, land preparation, and ongoing material transport fleets.
Best suited for
Massive commercial quarries, mega-scale mining operations, and large aggregate producers planning to operate in a single location for 10 to 20+ years.
About aston machine
Setting new standards in crushing efficiency.
Our technological edge lies in multi-cylinder hydraulic designs and highly optimized crushing cavities. By automatically adapting to load variations and maximizing rock-on-rock crushing action, ASTON systems guarantee superior reduction ratios, minimizing the need for secondary processing stages.
Working process of mobile crushing plant
Operating a mobile crushing plant is a highly integrated and continuous process. By combining feeding, crushing, screening, and conveying onto movable chassis, it transforms raw rocks or waste into precisely sized final products directly on-site, streamlining your entire workflow.
Raw materials, such as large rocks or demolition waste, are loaded into the hopper by an excavator or wheel loader. A heavy-duty vibrating feeder then continuously and evenly transports the material into the primary crusher. The feeder often includes a grizzly section to pre-screen out fine dirt, maximizing the crusher’s efficiency.
The bulky raw material enters the main crushing chamber—typically a Mobile Jaw or Impact Crusher. Using immense mechanical force, the machine breaks down the large rocks into smaller, manageable pieces, completing the primary stage of size reduction.
If the project requires finer aggregates or superior particle shaping, the primarily crushed material is sent to a secondary mobile plant (often equipped with a Cone Crusher or VSI Sand Maker) for further refinement before the final screening process.
The crushed material is transported via a main belt conveyor to a multi-deck vibrating screen. This screen accurately sorts the stones into different sizes based on your required specifications. Any oversized rocks that do not pass through the screen are sent back to the crusher in a “closed-loop” system for re-crushing.
Once the materials are correctly sized and sorted by the vibrating screen, integrated foldable discharge conveyors transport the finished products into organized, separate stockpiles. The final aggregates are now ready for immediate on-site use or transportation.
Engineered to maximize your profitability
Up to 30%
Optimized crushing chambers deliver higher throughput capacity and superior reduction ratios.
30% less
Advanced drive systems and smart automation significantly lower your energy consumption per ton.
Up to 10x
Premium wear parts and heavy-duty construction extend component lifespan and minimize downtime.
FAQs
Find quick answers to the most common questions regarding mobile crushers, pricing, and daily operations.
It is a portable rock crushing and screening system mounted on a wheeled or tracked chassis. By integrating the feeder, crusher, and conveyors into one unit that moves directly to the job site, it eliminates the need for concrete foundations and drastically reduces material hauling costs.
The cost varies significantly depending on your specific needs. Key factors include production capacity (TPH), crusher type (Jaw, Cone, or Impact), and chassis style (wheel vs. track). Please contact our team with your project details for a free, customized quote.
Most issues are related to daily wear or operation, including:
Material Blockages: Caused by overfeeding or loading oversized rocks.
Parts Wear: Natural wearing of jaw plates or blow bars, especially when processing abrasive materials.
Conveyor Issues: Belt misalignment or tearing.
Note: These are easily prevented with routine maintenance and proper operator training.
